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Comparison and Selection of Surface Treatment Processes for Metal Parts

By David Chung May 25th, 2026 15 views
Surface Treatment Salt Spray Resistance Hydrogen Embrittlement Risk High Temperature Resistance Appearance Cost Optimal Application Scenarios
Passivation Dozens ~ 200h None Medium Natural / Bright finish Low Precision stainless steel, aluminum & copper parts; food & medical equipment
Black Oxide < 24h None Medium Matte black Very low Indoor use, temporary rust prevention, anti-glare parts
Nickel Plating 200 ~ 500h Exists Medium Bright silver Medium-High Electronic components, bathroom hardware, decorative & wear-resistant parts
Color Zinc Plating 48 ~ 96h Exists Average Iridescent color Medium Auto parts, home appliances, and regular outdoor hardware
Phosphating 24 ~ 72h None High Grayish black Medium High-strength bolts, pre-coating treatment, lubrication & wear resistance
Blue-White Zinc Plating 48 ~ 72h Exists Average Matte blue-white Medium RoHS-compliant parts, low-profile outdoor fittings
Dacromet Over 1000h None Very high Silver gray Medium-High High-strength parts, marine environment, high temperature & long service life
Hot-Dip Galvanizing Over 2000h Low Medium-High Rough gray Medium-High Large structural steel, heavy outdoor anti-corrosion, maintenance-free facilities
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